Production Improvement Optimization
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Production Improvement Optimization Course
Introduction:
Process plant optimization plays a very important role in today’s industrial world. For optimization benefits to be substantial, the cost of production, daily production including operation interruptions must be kept to a minimum. This requires effective management of maintenance operations and optimization of equipment and plant reliability and availability. This also involves effective inspection and maintenance strategies, planning methods, review and analyzing daily production reports and evaluates gathering center production. Plant optimization can be an effective way to achieve improved profitability.
Course Objectives:
Upon the successful completion of this course, each participant will be able to:-
- Apply and gain in-depth knowledge on the inflow & outflow performance and the system analysis in subsurface production operations
- Apply the latest methodology on artificial lift selection to lower the producing bottomhole pressure (BHP) on the formation to obtain higher production from the well
- Describe artificial lift selection and the operation of gas lift installation
- Define what is an electrical submersible pump (ESP) and have an understanding of ESP system components and accessories, operation, ESP system selection, and performance calculations, installation and handling and maintenance and troubleshooting
- Explain hydraulic pumping in oil wells including its operation, accessories & surface equipment
- Possess the skills needed to select and design an artificial lift system, plan its operation, monitor, analyze and optimize its performance.
- Be able to manage and control the production of artificial lift wells and fields
- Be able to study and compare the cost of artificial lift systems.
- Real-time data gathering and interpretation
- The first objective of this course is to introduce the concept of NODAL analysis as a tool in production optimization and hence enhancement. Each learner will be exposed to the analysis of various components of the producing system and their effect on the performance of the total production system.
- Every oil and gas well requires a lift mechanism at some time-point. Often times during a well’s life cycle, changing conditions, necessitate switching from one to another lift method. Each lift system’s applicability often overlaps with other lift systems and it is important to understand when to use one and why not to use another. This course while providing instructions at awareness level will arm attendees with sufficient details to participate in the informative decision-making process.
Who Should Attend?
The course is designed for, but not limited to those involved in the production optimization and Artificial Lift System design:
- Production Technologists
- Production Engineers
- Operations Engineers
- Field Technicians
- Reservoir Engineers
Course Outlines:
- Basics in reservoir and production engineering
- Overview of nodal analysis of well production system
- Well and reservoir flow coupling
- WELL INFLOW PERFORMANCE
- Darcy’s Law
- Radial Flow Theory for Incompressible Fluids
- Steady State-Radial Flow of an Incompressible Fluid
- Semi Steady State Radial Flow of a Slightly Compressible Fluid.
- Radial Flow Theory for Compressible Fluids
- Steady State Radial Flow for a Gas System
- Multiphase Flow Within The Reservoir
- Non-Darcy Flow
- Productivity Index
- PI for Steady-State Incompressible Flow
- PI for Semi-Steady State Incompressible Flow
- Perturbations from Radial Flow Theory for Single-Phase Flow
TUBING PERFORMANCE
- Fundamental Derivation of Pipe Flow Equation
- Principle of Conservation of Energy
- The Friction Factor
- Single Phase Flow Characteristics
- Dry Gas Flow
- Single Phase Liquid Flow – Oil or Water
- Multiphase Flow Concepts in Vertical and Inclined Wells
- Flow Characteristics in Vertical Wells
- Multiphase Flow Characteristics in Inclined Wells
- Fluid Parameters in Multiphase Flow
- Single Phase Flow Performance Predictions
- Single Phase Liquid Flow
- Multiphase Flow Models
- Correlations which consider neither Slippage nor Flow Regimes
- Correlations which include Phase Slippage but not Flow Patterns
- Correlations which consider both Slippage and Flow Regime
- Correlation for Inclined Wells
- Use of Vertical Well Pressure Loss Correlations
- Inclined Flow Correlations
- Gradient Curves
- Optimization of Tubing Flow
- Effects of GLR
- Effects of Tubing Size
- The Effects of Water-Oil Ratio
- FLOWLINE CHOKES
- Functions of Flowline Chokes
- Choke Equipment
- Positive or Fixed Choke
- Valve Seat with Adjustable Valve Stem
- Rotating Disc Choke
- Choke Flow Characteristics
- Flow Behavior and Distribution
- Critical Flow-through Chokes
- Choke Flow Correlations
- Single-Phase Flow
- Multiphase Flow through Choke
- Completion flow performance and optimization
- Matching the Inflow and Tubing Performance
Artificial lift methods
- Introduction and selection criteria
- The need for artificial lift
- Review of artificial lift techniques
- Current status of the role of Artificial lift in field development
- Artificial list selection,
Gas Lift Systems
- ESP systems
- Progressive cavity pump