Practical SCADA and Telemetry Systems for Industry Training
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Practical SCADA and Telemetry Systems for Industry Training Course
Introduction:
Although the PLC has been with us for more than thirty years, its role in the industrial environment is still subject to much debate and controversy. For many of its early years, its role was confined to simple sequence control and interlocking. Later, however, with the advance of increasingly sophisticated microprocessor technology, analog capability – particularly PID control – became an integral part of the PLC functionality. However, the PLC was essentially blind and it was really only with the advent of the NT-based Supervisory Control And Data Acquisition (SCADA) systems that the PLC/SCADA took on a new life – competing directly with advanced DCS systems.
Course Objectives:
On successful completion of this workshop delegates will be able to:
- Understand the fundamentals principles of the PLC
- Identify the basic components
- Employ basic and advanced programming
- Improve system availability
- Recognize the specific requirements of the PLC in safety-related applications
- Recognize the different components of a SCADA system
- Appreciate the basic principles of data communications
- Evaluate the requirements for PLC-to-SCADA communications
- Appreciate the use of radio in the industrial environment
- Recognize the wide range of modulation techniques
- Apply radio telecommunications in a practical manner and make use of troubleshooting techniques
- Apply Modbus in a practical manner and make use of troubleshooting techniques
Who Should Attend?
- Professionals involved in designing, selecting, sizing, specifying, installing, testing, operating and maintaining PLC, Telemetry and SCADA systems
- Professionals with little to moderate production facility design and/or operations background
- Other professionals who want a better understanding of the subject matter
Course Outlines:
Introduction to Control Strategies
- Continuous Control systems
- Sequential Control systems
- Relay based systems
Introduction to PLC Systems
- PLC v relay systems
- Programming formats
- Ladder
- Instruction
- Sequential function charts (SFC)
- Logical continuity
Practical Session 1
- Introduction to industry-standard PLC programming software
- Construction of test program
PLC architecture
- System architecture
- Memory and I/O types
- Scanning algorithms
- Program Scan cycle
Radio Telemetry Systems
- Introduction
- Elements of a Radio Link
- The radio spectrum
- Frequency ranges
- System design considerations
Practical Session 2
- Serial transfer of Programs
- Design exercise 1
PLC Program Development
- Analysis of PLC programs
- Design methodology and development of PLC programs
Practical Session 3
- Design exercise 2. Program design
Serial Data Communications
- Communication methods
- Simplex
- Half-duplex
- Duplex
- RS232 standard
- RS422 standard
- RS485 standard
Practical Session 4
Sequence Controller and Application boards
Analogue I/O and Processing
- Analog inputs
- A/D and D/A conversion
SCADA
- System architecture
- Configuration and operation
Practical Session 5
- Introduction to industry-standard SCADA software
- Design and development of a new SCADA project
PLC/SCADA v DCS systems
Practical Session 5, 6
- Design and development of a new SCADA project (continued)
- PLC to SCADA communications link